Weird Science

Build an Electric Motor the Easy Way

Polish ver­sion is here

Sim­pli­fied but Func­tio­nal Model

There are many types of elec­tric motors, and they can be clas­si­fied accor­ding to various cri­te­ria. One of these is the type of cur­rent sup­plied to them. We can distin­gu­ish between direct cur­rent (DC) motors and alter­na­ting cur­rent (AC) motors.

One of the first DC elec­tric motors was Fara­day's disk, which, like many motors, was a rever­si­ble machine. When sup­plied with mecha­ni­cal energy, it pro­du­ced elec­tri­cal energy.

Today, we will build one of the sim­plest pos­si­ble but func­tio­nal models of a DC motor.

Mate­rials

The mate­rials nee­ded to make this toy can be found in any hou­se­hold. We need:

A sol­de­ring iron will also be use­ful.

Let’s Get to Work

Wrap the ena­me­led wire aro­und the bat­tery a few times, cre­a­ting a small loop that will serve as the motor’s coil. Then secure the coil by wrap­ping the wire ends aro­und it so that it doesn’t unwind.

Ilustracja

Source: http://sci-toys.com/sci­toys/sci­toys/elec­tro/whole_coil.jpg, acces­sed: 05/13/2013

To pre­pare the rotor, remove the insu­la­ting ena­mel from the ends of the wire, which will act as the axle. Addi­tio­nally, one end will also serve as a pri­mi­tive com­mu­ta­tor. The­re­fore, while one end must be strip­ped of ena­mel aro­und its entire cir­cum­fe­rence, the other end sho­uld be strip­ped only on one side­—e­i­ther from the top or bot­tom:

Ilustracja

The easiest way to do this is to lay the stra­i­gh­te­ned end of the wire on a flat sur­face, such as a table­top, and then scrape off the ena­mel from the top using a razor blade. Remem­ber that the other end must be strip­ped of ena­mel aro­und its entire cir­cum­fe­rence!

Finally, stra­i­gh­ten the axle so that the rotor is as balan­ced as pos­si­ble.

Next, cre­ate two small loops (bea­rings) that will allow the rotor to spin. The dia­me­ter of the loops sho­uld be appro­xi­ma­tely 3 mm (about 0.12 inches) (it’s best to use a nail to shape them).

Sol­der the wire pie­ces with the bea­rings onto the bat­tery. Then attach a small magnet to the bat­tery so that one of its poles faces upward. The whole setup sho­uld look some­thing like this:

Ilustracja

Now, if you place the rotor on the bea­rings, it sho­uld spin rapi­dly aro­und its axis. Some­ti­mes a sli­ght push is nee­ded to start the rota­tion. You can see this sim­ple elec­tric motor in action in the video below:

You can also build a more dura­ble ver­sion of this phy­sics toy. I used a lar­ger magnet from an old spe­a­ker, which I atta­ched to a uni­ver­sal prin­ted cir­cuit board using small pie­ces of wire. I also sol­de­red more rigid sup­ports to the board. A 4.5V flat bat­tery is pla­ced under the board, with wires run­ning under­ne­ath to sup­ply vol­tage to the sup­ports. The jum­per visi­ble on the right side acts as a switch. The con­struc­tion looks as fol­lows:

The ope­ra­tion of this model is also shown in the video:

How and Why Does It Work?

The trick lies in using the elec­tro­dy­na­mic force. This force acts on any con­duc­tor thro­ugh which an elec­tric cur­rent flows when pla­ced in a magne­tic field. Its action is descri­bed by the left-hand rule.

When cur­rent flows thro­ugh the coil, it expe­rien­ces an elec­tro­dy­na­mic force because it is in the magne­tic field cre­a­ted by the per­ma­nent magnet. This force cau­ses the coil to rotate until the cur­rent flow is inter­rup­ted. This hap­pens because one end of the axle, which sup­plies the cur­rent, is strip­ped of ena­mel only on half of its cir­cum­fe­rence. Altho­ugh the force no lon­ger acts, the coil con­ti­nues the second half of its rota­tion due to iner­tia. This cycle repe­ats when the axle rota­tes back to the strip­ped side, clo­sing the cir­cuit again.

The elec­tric motor pre­sen­ted here is a sim­ple yet impres­sive phy­sics toy. Since it has no prac­ti­cal appli­ca­tions, play­ing with it is pure fun.

Enjoy and have fun expe­ri­men­ting! :)

Fur­ther rea­dings:

Marek Ples

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