Weird Science

What and How Can Be Obtained from Sand? The Unknown Face of Silicon

Polish ver­sion is here

The fol­lo­wing article was ori­gi­nally publi­shed in the jour­nal for edu­ca­tors Che­mia w Szkole (eng. Che­mi­stry in School) (6/2016):

Ilustracja

Ples M., Co i jak można otrzy­mać z pia­sku? Nie­znane obli­cze krzemu (eng. What and How Can Be Obta­i­ned from Sand? The Unk­nown Face of Sili­con), Che­mia w Szkole (eng. Che­mi­stry in School), 6 (2016), Agen­cja AS Józef Szew­czyk, pp. 38-43

An Unk­nown Face of Sili­con

It’s fair to say that sili­con Si is one of the most impor­tant ele­ments for our civi­li­za­tion. We find it in most of today’s indi­spen­sa­ble elec­tro­nic devi­ces, such as com­pu­ters and mobile pho­nes. Con­tem­po­rary times are often cal­led the “in­for­ma­tion age” and thanks to its semi­con­duc­tor pro­per­ties, sili­con serves as the foun­da­tion for nearly all devi­ces used to pro­cess infor­ma­tion. These rea­sons alone make it worth exa­mi­ning this sub­stance more clo­sely.

Sili­con is a semi­me­tal ele­ment belon­ging to group 14 of the perio­dic table. Anto­ine Lavo­i­sier took a clo­ser look at sili­con in the second half of the 18th cen­tury. In 1800, Hum­phry Davy mista­kenly belie­ved it was a che­mi­cal com­po­und. Not until 24 years later did Jöns Jacob Berze­lius obtain pure sili­con, pro­ving that it is indeed a che­mi­cal ele­ment rather than a com­po­und [1] [2].

Sili­con is among the most abun­dant ele­ments on Earth. In fact, it’s the second most com­mon ele­ment by wei­ght (27%) in the Earth’s crust, right after oxy­gen [3].

In nature, sili­con never occurs in its free state. Sili­con dio­xide, also cal­led silica SiO2, is found in various poly­mor­phic forms — one of these is quartz (Photo.1). Silica and other sili­con com­po­unds, pri­ma­rily sili­ca­tes and alu­mi­no­si­li­ca­tes, make up the vast majo­rity of rocks that form the Earth’s crust. Along with alu­mi­num Al, sili­con is respon­si­ble for the old name “sial” refer­ring to the Earth’s outer­most layer.

Photo.1 – Quartz cry­stal

In popu­lar science and edu­ca­tio­nal publi­ca­tions, sili­con often appe­ars almost exc­lu­si­vely in the form of sili­ca­tes — for instance, in the expe­ri­ment known as the “che­mi­cal gar­den” [4]. I believe that’s a big over­si­ght, because this ele­ment forms a vast num­ber of com­po­unds, many of which exhi­bit fasci­na­ting pro­per­ties.

In this article, I’d like to pre­sent a method of obta­i­ning ele­men­tal sili­con, along with seve­ral of its inte­re­sting com­po­unds.

Right from the start, I’d like to ask any­one who deci­des to repeat these expe­ri­ments to heed the safety war­nings and pro­ceed with cau­tion, because any care­les­sness can be extre­mely dan­ge­rous!

What Can Be Obta­i­ned from Sand and How

To iso­late free sili­con, we need a sui­ta­ble source of this ele­ment. In this case, that source is silica. Of course, we could use che­mi­cally pure sili­con(IV) oxide, but there’s no real need. As alre­ady men­tio­ned, sili­con com­po­unds are among the main com­po­nents of the Earth’s crust — ordi­nary sand is almost pure silica. The best cho­ice for our expe­ri­ment is so-cal­led quartz sand, which is typi­cally light in color, some­ti­mes nearly white, and con­ta­ins very few impu­ri­ties (Photo.2A).

Photo.2 – Exam­ples of sili­con(IV) oxide sour­ces for the expe­ri­ment; A – quartz sand, B – dia­to­ma­ce­ous earth

Ano­ther good source of sili­con(IV) oxide is dia­to­ma­ce­ous earth, also known as dia­to­mite (Photo.2B). It’s a sedi­men­tary rock for­med pri­ma­rily from the rema­ins of dia­toms (Dia­to­mo­phy­ceae), which are sin­gle-cel­led algae [5]. Dia­toms incor­po­rate silica into their cell walls (known as the theca, com­pri­sing the lid epi­theca and the base hypo­theca), making them rigid [6]. Dia­to­ma­ce­ous earth is yel­lo­wish-white, very light, and highly porous.

In my expe­ri­ments, I used quartz sand, regu­lar puri­fied sand, as well as dia­to­ma­ce­ous earth. All these raw mate­rials per­for­med equ­ally well.

To extract free sili­con from its oxide, we of course need to reduce it. For that pur­pose, we’ll use a fairly strong redu­cing agent: metal­lic magne­sium Mg [7].

The mixture we need is pre­pa­red with the fol­lo­wing com­po­si­tion (by wei­ght):

The sand must be clean and tho­ro­u­ghly dried, just like the other sub­stan­ces. Reta­i­ning any moi­sture can be dan­ge­rous because it incre­a­ses the risk of splat­te­ring during the reac­tion.

As for magne­sium, you sho­uld use fine filings or, ide­ally, pow­der. Magne­sium oxide MgO has a sup­por­ting func­tion; if it’s una­va­i­la­ble, you can omit it but then must adjust the pro­por­tions of the other ingre­dients accor­din­gly.

All sub­stan­ces, gro­und as finely as pos­si­ble, are mixed tho­ro­u­ghly and then pla­ced in a cera­mic cru­ci­ble (Photo.3). It’s not advi­sa­ble to use more than a few tens of grams of this mixture.

Photo.3 – Mixture of sand, magne­sium, and magne­sium oxide in a cru­ci­ble

The cru­ci­ble must be pla­ced on a non­flam­ma­ble, heat-resi­stant sur­face, such as a fire­brick or a thick layer of dry sand.

To ini­tiate the reac­tion, you need to heat the mixture locally to a high tem­pe­ra­ture. The ideal method is to embed a strip of magne­sium rib­bon in the mixture. After ligh­ting it, be sure to stand back — use per­so­nal pro­tec­tive equ­ip­ment, espe­cially safety gog­gles!

The reac­tion between sili­con(IV) oxide and metal­lic magne­sium is highly exo­ther­mic. It rele­a­ses a large amo­unt of heat, cau­sing the cru­ci­ble’s con­tents to glow white-hot (Photo.4). It’s not unu­sual for the cru­ci­ble to crack, which is why a heat-resi­stant base is essen­tial.

Photo.4 – The glo­wing-hot con­tents of the cru­ci­ble

The reac­tion typi­cally lasts only a few seconds. Then, cover the cru­ci­ble and let it cool com­ple­tely. Note that the reac­tion pro­ducts occupy a lar­ger volume than the reac­tants, so never fill the cru­ci­ble more than two-thirds full. Other­wise, you might end up with some­thing like what you see in Photo.5.

Photo.5 – Post-reac­tion mixture

We can repre­sent this reac­tion as fol­lows:

SiO2 + 2Mg → Si + 2MgO

As you can see, the sili­con(IV) oxide in the sand is redu­ced by magne­sium, which is oxi­di­zed in the pro­cess, yiel­ding ele­men­tal sili­con. This reac­tion is ana­lo­gous to what hap­pens when ther­mite (a mixture of iron oxi­des and pow­de­red alu­mi­num) is igni­ted [8].

Mean­while, some of the newly for­med sili­con com­bi­nes with magne­sium under the reac­tion con­di­tions:

2Mg + Si → Mg2Si

Magne­sium sili­cide Mg2Si is a dark blue solid [9].

The post-reac­tion mixture con­ta­ins the sili­con pro­du­ced, but also unre­ac­ted silica and magne­sium, magne­sium oxide, and a small amo­unt of magne­sium sili­cide.

To extract the sili­con from this mixture, the sim­plest appro­ach is to use an acid, such as hydro­ch­lo­ric acid HCl. In a bea­ker, place 20 cm3 (0.68 fl oz) of 36% hydro­ch­lo­ric acid, then slowly add the pow­de­red post-reac­tion mixture (Photo.6A).

Photo.6 – Dis­so­lving the post-reac­tion mixture in hydro­ch­lo­ric acid; A – adding the mixture to the acid, B – spon­ta­ne­ous igni­tion of the gas pro­du­ced

As the mixture reacts with the acid, large volu­mes of gas are rele­a­sed. Inte­re­stin­gly, these gases ignite spon­ta­ne­o­u­sly on con­tact with air (Photo.6B). That’s because magne­sium sili­cide reacts with the acid as fol­lows:

4HCl + Mg2Si → 2MgCl2 + SiH4

The mono­si­lane SiH4 is very reac­tive and igni­tes spon­ta­ne­o­u­sly in the pre­sence of atmo­sphe­ric oxy­gen, for­ming sili­con dio­xide and water:

SiH4 + 2O2 → SiO2 + 2H2O

The spon­ta­ne­ous igni­tion of mono­si­lane is espe­cially stri­king in the dark (Photo.7). Also note the bri­ght stre­aks near the flame in this and the pre­vious photo; they come from tiny par­tic­les of unre­ac­ted magne­sium. The pre­sence of magne­sium in the post-reac­tion mixture can be hazar­dous, because its reac­tion with acid rele­a­ses hydro­gen gas H2. There is a small pos­si­bi­lity of for­ming an explo­sive hydro­gen-oxy­gen mixture in a 2:1 ratio (often cal­led oxy­hy­dro­gen). Even the smal­lest igni­tion source could trig­ger an explo­sion. Natu­rally, with spon­ta­ne­o­u­sly igni­ting mono­si­lane pre­sent, the risk of an explo­sion and scat­te­ring of glass frag­ments and cor­ro­sive acid is higher. Tho­ugh this is rare, strin­gent per­so­nal pro­tec­tive mea­su­res are man­da­tory, espe­cially aro­und the face. To reduce the risk, you can blow a strong stream of car­bon dio­xide CO2 over the liquid’s sur­face during the reac­tion. This step must be car­ried out in a fume hood or out­do­ors.

Photo.7 – Spon­ta­ne­ous igni­tion of mono­si­lane in con­tact with atmo­sphe­ric oxy­gen

During the reac­tion with the acid, any lefto­ver metal­lic magne­sium, as well as magne­sium oxide and magne­sium sili­cide, dis­so­lves.

After a few hours, fil­ter off the rema­i­ning solid, rinse it seve­ral times with distil­led water, and dry it.

The resul­ting solid (Photo.8) is com­po­sed pri­ma­rily of sili­con Si, with a small amo­unt of unre­ac­ted silica. The sili­con here is in an amor­phous form. You can attempt to recry­stal­lize it from mol­ten zinc Zn to obtain lar­ger cry­stals [7] [10].

Photo.8 – Amor­phous sili­con resi­due Si

You could stop here and sim­ply add sili­con to your col­lec­tion of ele­ments. Howe­ver, I’d like to pro­pose con­ti­nu­ing the syn­the­sis to obtain a rather lit­tle-known yet, in my opi­nion, very intri­gu­ing sili­con com­po­und.

Wöh­ler Silo­xene

This time, our star­ting mate­rial will be the finely pow­de­red sili­con from the pre­vious expe­ri­ment. We also need metal­lic cal­cium Ca.

Cal­cium is a silvery-white metal belon­ging to the alka­line earth metals. Free cal­cium is quite reac­tive; like sodium and potas­sium, it must be sto­red in oil or mine­ral oil. When expo­sed to air, it quic­kly forms a layer of cal­cium oxide CaO. Only after scra­ping off this layer can we see the shiny sur­face of the metal (Photo.9).

Photo.9 – Metal­lic cal­cium cove­red with an oxide layer; the arrow points to the fre­shly expo­sed silvery sur­face

Because cal­cium oxi­di­zes so rea­dily, it’s easiest to store it in lar­ger chunks, where only the sur­face is affec­ted. Unfor­tu­na­tely, for this expe­ri­ment we need the metal in the form of small filings. Luc­kily, cal­cium is a soft metal, not much har­der than lead, so you can easily file it with a metal (or even wood) file. The resul­ting sha­vings are sui­ta­ble for this expe­ri­ment. Natu­rally, these sho­uld also be sto­red under a liquid that pre­vents air con­tact. For short-term sto­rage, hexane C6H14 works well, as it helps rinse away resi­dual mine­ral oil in which the cal­cium was ori­gi­nally kept (Photo.10).

Photo.10 – Pow­de­red cal­cium sto­red under hexane

When han­dling finely pow­de­red cal­cium, take care not to let it con­tact your skin — and espe­cially not your eyes. Cal­cium reacts exo­ther­mi­cally with water, pro­du­cing an alka­line solu­tion of cal­cium hydro­xide Ca(OH)2, so care­less han­dling can lead to both ther­mal and che­mi­cal burns.

Next, pre­pare a mixture with the fol­lo­wing com­po­si­tion:

We’ll use the finely pow­de­red sili­con from the pre­vious expe­ri­ment. A small amo­unt of silica impu­rity is not a pro­blem. Mean­while, the pow­de­red cal­cium must be care­fully dra­i­ned of any resi­dual hexane and tho­ro­u­ghly dried before wei­ghing. Be cau­tious when dry­ing, because hexane is vola­tile and highly flam­ma­ble. Its toxi­city is rela­ti­vely low, but inha­ling its vapors can cause mild eupho­ria, drow­si­ness, diz­zi­ness, or nau­sea.

Once you’re sure the sili­con and cal­cium mixture is com­ple­tely dry and free of any hexane resi­due, trans­fer it to ano­ther cera­mic cru­ci­ble (Photo.11).

Photo.11 – Mixture of sili­con and cal­cium in a cru­ci­ble

Cover the cru­ci­ble with a cera­mic lid and heat it stron­gly in a bur­ner flame. Note that an alco­hol bur­ner will defi­ni­tely not suf­fice; a gas bur­ner is requ­i­red. After the cru­ci­ble glows red-hot, the reac­tion to form cal­cium sili­cide CaSi2) begins, accor­ding to:

Ca + 2Si → CaSi2

Cal­cium sili­cide melts at 1033°C (1891.4°F). Once the cru­ci­ble cools, you can retrieve the fairly hard lump that con­si­sts mostly of this sili­cide (Photo.12).

Photo.12 – Sin­te­red pro­duct con­ta­i­ning cal­cium sili­cide

This sili­cide is inso­lu­ble in water but can decom­pose on con­tact with moi­sture (inc­lu­ding atmo­sphe­ric humi­dity), rele­a­sing hydro­gen and conver­ting to cal­cium hydro­xide. It’s flam­ma­ble, and in a finely divi­ded state it can ignite spon­ta­ne­o­u­sly. For these rea­sons, it’s best to pro­ceed to the next step imme­dia­tely after syn­the­sis.

The entire pro­ce­dure invo­lving hydro­ch­lo­ric acid sho­uld be car­ried out in a fume hood, since large amo­unts of irri­ta­ting and toxic hydro­gen chlo­ride gas can be rele­a­sed. The reac­tion also gene­ra­tes hydro­gen, and small amo­unts of mono­si­lane may form, so the same pre­cau­tions about deto­na­ting mixtu­res, igni­tion, and pos­si­ble explo­sions apply as before.

In a bea­ker of at least 100 cm3 (3.38 fl oz) capa­city, place 23 cm3 (0.78 fl oz) of 36% hydro­ch­lo­ric acid. Slowly add the cru­shed cal­cium sili­cide and quic­kly heat the solu­tion to boi­ling. After a short while, add ano­ther por­tion of acid, this time 12 cm3 (0.41 fl oz), and bring it back to a boil. After a few minu­tes, add 70 cm3 (2.37 fl oz) of distil­led water pre­he­a­ted to about 70–90°C (158–194°F) and boil again for a few minu­tes. Then remove the heat and let the mixture cool.

During hea­ting, you’ll notice a large amo­unt of pre­ci­pi­tate for­ming. Fil­ter this off and rinse it with a dilute hydro­ch­lo­ric acid solu­tion. Try to discard as much of the hea­vier par­tic­les (e.g., resi­dual sili­con) that sink rapi­dly to the bot­tom.

The pre­ci­pi­tate is brow­nish-yel­low, some­ti­mes with a gre­e­nish tint (Photo.13). This com­po­und, with the for­mula Si6O3H6, is known as Wöh­ler silo­xene, named after the 19th-cen­tury Ger­man che­mist who disco­ve­red it.

Photo.13 – Wöh­ler silo­xene pre­ci­pi­tate

The syn­the­sis of silo­xene can be sum­ma­ri­zed by the fol­lo­wing reac­tion:

3CaSi2 + 6HCl + 3H2O → Si6O3H6 + 3CaCl2 + 3H2

Unfor­tu­na­tely, Wöh­ler silo­xene is not very sta­ble — it’s best pro­du­ced as nee­ded and used within a few days. It’s some­what more sta­ble when kept under a weak hydro­ch­lo­ric acid solu­tion rather than in a dry state. The­re­fore, place the puri­fied pre­ci­pi­tate at the bot­tom of a ves­sel and cover it with a few cen­ti­me­ters of dilute HCl [11].

No strong toxic pro­per­ties have been con­fir­med for silo­xene, but its exact effects on the human body have not been tho­ro­u­ghly stu­died. Hence, cau­tion is advi­sed.

Wöh­ler silo­xene burns with a blue flame, yet it also has ano­ther intri­gu­ing pro­perty, which we can demon­strate very sim­ply [12].

All you need to do is disperse a small amo­unt of this sub­stance in 20–50 cm3 of dilute hydro­ch­lo­ric acid (under 1% con­cen­tra­tion). Silo­xene is inso­lu­ble, and the pre­ci­pi­tate set­tles rela­ti­vely quic­kly, so con­ti­nu­ous stir­ring is help­ful (Photo.14A). Then add a few cry­stals or a small amo­unt of potas­sium per­man­ga­nate KMnO4 solu­tion.

Photo.14 – Che­mi­lu­mi­ne­scence of Wöh­ler silo­xene; A – a suspen­sion of silo­xene in dilute hydro­ch­lo­ric acid, B – che­mi­lu­mi­ne­scence after adding a small amo­unt of potas­sium per­man­ga­nate (ISO­400, 3s)

A very distinct red-orange che­mi­lu­mi­ne­scence is visi­ble, which may last any­where from a few seconds to seve­ral minu­tes, depen­ding on how much mate­rial you use (Photo.14B). Without stir­ring, the reac­tants sink slowly to the bot­tom, where they keep reac­ting — the glow is then wea­ker but lasts lon­ger.

This reac­tion can also be per­for­med in a long glass tube fil­led with the silo­xene–acid suspen­sion. Each cry­stal of per­man­ga­nate drop­ped into the tube lea­ves a trail of glo­wing light, which looks quite impres­sive.

One might won­der if the vio­let per­man­ga­nate solu­tion alters how we per­ce­ive the color of the emit­ted light. You can find out easily: instead of pre­pa­ring a silo­xene suspen­sion in the aci­dic solu­tion, mix the acid and potas­sium per­man­ga­nate befo­re­hand. Then place a piece of fil­ter paper car­ry­ing some silo­xene on top of the solu­tion (Photo.15A).

Photo.15 – Obse­rving the color of silo­xene che­mi­lu­mi­ne­scence; A – silo­xene on fil­ter paper flo­a­ting on dilute HCl and KMnO4, B – the orange glow (ISO­400, 3s)

The light is cle­arly orange (Photo.15B), noti­ce­a­bly dif­fe­rent, for exam­ple, from the che­mi­lu­mi­ne­scence of sin­glet oxy­gen (Photo.16), which can be gene­ra­ted by reac­ting free chlo­rine Cl2 or sodium dich­lo­ro­i­so­cy­a­nu­rate C3N3O3Cl2Na with an alka­line 30% hydro­gen pero­xide H2O2 solu­tion [13] [14].

Photo.16 – Che­mi­lu­mi­ne­scence of sin­glet oxy­gen (ISO­400, 1s)

You can achieve ano­ther stri­king effect by sme­a­ring a lit­tle damp, aci­di­fied Wöh­ler silo­xene onto fil­ter paper and sprin­kling a few cry­stals of potas­sium per­man­ga­nate (VII) on the resul­ting patch (Photo.17).

Photo.17 – Potas­sium per­man­ga­nate (VII) cry­stals sprin­kled on a patch of spread Wöh­ler’s silo­xene

When the lights are tur­ned off, you’ll see some­thing resem­bling a night sky fil­led with stars (Photo.18). On clo­ser inspec­tion, you can see that each cry­stal in con­tact with the che­mi­lu­mi­no­phore glows in a small sur­ro­un­ding zone.

Photo.18 – Che­mi­lu­mi­ne­scence of silo­xene aro­und potas­sium per­man­ga­nate (VII) cry­stals

These che­mi­lu­mi­ne­scence expe­ri­ments are both impres­sive and rela­ti­vely safe, which makes them sui­ta­ble for public demon­stra­tions.

Expla­na­tion

The most eco­no­mi­cally impor­tant sili­con com­po­unds are silica (the main com­po­nent of sand and glass), sili­cic acids of various struc­tu­res, their salts (e.g., sili­ca­tes in water glass), and chlo­ro­si­la­nes and alko­xy­si­la­nes, which serve as pre­cur­sors for pro­du­cing silica gels.

Inte­re­stin­gly, sili­con forms cha­ins such as Si–Si, Si–O–Si, and Si–N–Si. This fea­ture makes it in some ways simi­lar to car­bon. The group of such sili­con-based com­po­unds is quite large, tho­ugh still smal­ler than the ana­lo­gous family of car­bon com­po­unds.

Sili­con also forms a family of hydro­gen com­po­unds ana­lo­gous to hydro­car­bons, cal­led sila­nes. These are color­less gases or liqu­ids with a distinc­tly unple­a­sant odor. They are toxic and inso­lu­ble in water. The sim­plest silane is pre­ci­sely the mono­si­lane SiH4 we pro­du­ced, whose struc­tu­ral for­mula is shown in Fig.1A.

Ilustracja
Fig.1 – Ana­lo­gous hydro­gen com­po­unds of sili­con; A – mono­si­lane SiH4, B – methane CH4

The resem­blance to methane CH4 (Fig.1B) is appa­rent. Both mole­cu­les have a tetra­he­dral struc­ture with hydro­gen atoms at the ver­ti­ces. The Si–H bond length in mono­si­lane is 147.98 pm, whe­reas the C–H bond length in methane is 108.70 pm.

Sila­nes form a wide range of deri­va­ti­ves, and their pro­per­ties depend gre­a­tly on the sub­sti­tu­ents. Com­pa­red to ana­lo­gous car­bon com­po­unds, sila­nes are often more reac­tive because the Si–non­me­tal bond is gene­rally more pola­ri­zed than its C–non­me­tal coun­ter­part. We’ve alre­ady obse­rved this with mono­si­lane, which igni­tes spon­ta­ne­o­u­sly upon con­tact with atmo­sphe­ric oxy­gen.

Wöh­ler’s silo­xene also has cer­tain paral­lels with car­bon com­po­unds. Spe­ci­fi­cally, it’s a cyc­lic sub­stance whose mole­cu­les form the pla­nar struc­ture shown in Fig.2.

Ilustracja
Fig.2 – Struc­ture of Wöh­ler’s silo­xene; gray – silo­xene rings, blue – sili­con/hydro­gen, red – oxy­gen

Depen­ding on its degree of oxi­da­tion, Wöh­ler’s silo­xene may appear color­less, yel­low, orange, brown, or even black [15].

The mecha­nism of che­mi­lu­mi­ne­scence here is simi­lar to other cases: during oxi­da­tion of the sub­strate, an unsta­ble che­mi­cal spe­cies is for­med in an exci­ted state. The energy of this exci­ted state is par­tially emit­ted as light, which we see. Inte­re­stin­gly, it occurs under aci­dic con­di­tions, whe­reas most che­mi­lu­mi­ne­scent reac­tions invo­lving orga­nic (car­bon-based) com­po­unds take place in alka­line media.

Wöh­ler’s silo­xene can serve as a lumi­ne­scent indi­ca­tor in ana­ly­ti­cal che­mi­stry.

I believe most rea­ders would agree that what may seem like an unre­mar­ka­ble sub­stance — ordi­nary sand — has pro­vi­ded the mate­rial for many fasci­na­ting and sur­pri­sing expe­ri­ments.

Refe­ren­ces:

All pho­to­gra­phs and illu­stra­tions were cre­a­ted by the author.

The above text inc­lu­des minor edi­to­rial modi­fi­ca­tions com­pa­red to the ver­sion publi­shed in the jour­nal, aimed at sup­ple­men­ting and adap­ting it for online pre­sen­ta­tion.

Adden­dum

Below is a video demon­stra­ting the silica reduc­tion pro­cess and the pyro­pho­ric nature of mono­si­lane:

Marek Ples

Aa